Sealing in Smoke and Heat With High-Quality BBQ Gaskets

Backyard barbecue masters know that controlling heat and smoke leakage is one of the keys to smoking, grilling, and searing perfection. That’s why more and more pit masters are turning to LavaLock gaskets to seal up their smokers, grills, and ceramic cookers for maximum efficiency.

But not all gaskets are created equal. LavaLock, made of durable high-temperature silicone, offers superior performance compared to bargain gaskets that can leak, burn, and break down over time. This guide will cover everything you need to know about LavaLock gaskets to determine if they are right for your setup.

What is a LavaLock Gasket?

A LavaLock gasket is a high-quality, flexible silicone gasket designed to seal smoker doors, lids, and joints. It minimizes leakage of smoke and heat for more efficient, flavorful barbecue. The flexible design allows the gasket to compress when closed yet spring back to provide a tight seal.

LavaLock gaskets are specially formulated from fiberglass-reinforced silicone that is designed to withstand temperatures up to 600°F. The material resists burning or melting under high heat, unlike cheaper rubber gaskets. The tensile strength and density of the silicone creates a tight seal to contain smoke and temperatures within your cooker.

How Does a LavaLock Gasket Work?

LavaLock gaskets work through compression. When the smoker or grill lid is closed, the flexible gasket compresses to create a tight seal along the entire mating surface.

The fiberglass reinforcement gives the silicone high tensile strength and density while allowing it to compress 30-40% when closed. This allows the gasket to spring back against the surface, filling any small gaps or irregularities in the mating surfaces.

The high-temperature silicone withstands heat and resists burning or melting. This maintains the seal integrity over time and use, unlike inferior gaskets that degrade under heat. The result is a durable, long-lasting gasket that prevents leakage of valuable smoke and heat.

What Materials is the LavaLock Gasket Made Of?

LavaLock utilizes fiberglass-reinforced high-temperature silicone for maximum performance. The gaskets contain a mesh fiberglass reinforcement that gives the silicone strength, density, and shape retention without sacrificing flexibility.

The silicone itself is rated to withstand temperatures up to 600°F. It maintains flexibility and sealing performance at high temperatures that would cause rubber or neoprene gaskets to burn.

The material is also food-safe and non-toxic when used as directed. LavaLock gaskets are made in the USA from quality materials to deliver unmatched longevity.

Is the LavaLock Gasket Heat Resistant?

Absolutely! LavaLock gaskets are designed to withstand extremely high temperatures. The silicone material remains flexible at temperatures up to 600°F.

This high heat tolerance gives LavaLock a clear advantage over lower-cost rubber and neoprene gaskets. The silicone will not burn, melt, or degrade under the high heat of grills and smokers.

The ability to resist heat also allows LavaLock gaskets to maintain a tight seal. As temperatures rise inside a smoker, the gasket stays supple and does not get rigid or compressed like cheaper options. You can rest assured the seal will hold from low-and-slow smoking up to scorching sears.

How Do I Install a LavaLock Gasket on My Smoker or Grill?

Installation of a LavaLock gasket is straightforward. Here are the basic steps:

1. Clean the surface thoroughly where the gasket will be applied using rubbing alcohol to remove any grease or debris. Allow to dry completely.
2. Apply a small bead of high-temperature adhesive (such as LavaLock adhesive or food-safe silicone) along the center of the gasket channel.
3. Press the gasket into place, ensuring it adheres securely along its entire length. Apply gentle pressure for 20-30 seconds. Some adhesion should be immediate.
4. Allow the adhesive to fully cure according to package directions, usually 24 hours.
5. Trim any excess gasket material with scissors or a sharp knife.

Once installed, the LavaLock will compress when closed to seal the smoker or grill. Over time, the gasket will conform perfectly to the mating surface for an airtight seal. Be sure to open/close the lid or door several times during initial use to allow the gasket to seat. Enjoy better heat and smoke retention!

What Types of Grills and Smokers are Compatible with LavaLock Gaskets?

LavaLock gaskets are designed to work with nearly any type of grill or smoker. They are commonly used on:

• Ceramic Cookers – Big Green Egg, Kamado Joe, Primo, etc.
• Pellet Smokers/Grills – Traeger, Camp Chef, Pit Boss, etc.
• Charcoal Smokers – Offset smokers, bullet smokers, Weber Smokey Mountain
• Gas Grills – Replace worn out OEM gaskets on gas grill lids
• Custom Built Smokers – Sealing doors and lids on homemade smokers

The high-temp silicone can withstand the heat of any backyard cooker while providing an airtight seal. The universality of LavaLock gaskets makes them a great accessory for nearly any grill or smoker.

How Much Does a LavaLock Gasket Cost?

LavaLock gaskets are reasonably priced, especially considering their outstanding performance. Here are some typical price points:

• 3/8” thick gaskets – $16 to $25 range for a full smoker door/lid seal kit
• 5/8” thick gaskets – $25 to $35 range for a full kit
• 1/2” thick wood smoker rope gasket – Approx. $1 per foot
• Adhesive – $5 to $10 per tube

Considering a full gasket kit can last for years, the upfront investment will pay dividends in cooking performance. Upgrade from cheap hardware store gaskets that burn out yearly and the savings add up.

For maximum value, opt for full kits with gaskets for the lid and doors. This seals the entire cooker for smoke and heat retention.

Where Can I Buy a LavaLock Gasket?

LavaLock gaskets are sold through various online retailers that specialize in barbecue and grilling accessories. Some of the most popular places to buy include:

• LavaLock Website – Order direct from the manufacturer
• Amazon – Search “LavaLock gasket” with many size options
• BBQSmokerMods – Specialty retailer with full kits available
• Ceramic Grill Store – Kits for ceramic grills like BGE, Kamado Joe
• BBQGuys – Large selection of LavaLock products

LavaLock gaskets are also available from many independent dealers that focus on smoker and grill accessories. Be sure to purchase authentic LavaLock brand for proven quality.

Consider choosing a purpose-built kit for your specific smoker or grill model for easy installation. Individual gaskets and rope are also available to create custom seals.

Does the LavaLock Gasket Improve Heat Retention in Smokers or Grills?

The superior seal of a LavaLock gasket has been shown to significantly improve heat retention based on customer experiences.

By minimizing air leaks and maintaining a tight seal around a smoker or grill, less heat and smoke escapes. This allows the cooker to reach and maintain target temperatures more efficiently. Those who install LavaLock report using less fuel to achieve the desired cooking climate.

The high-density silicone compressed against the lid or door helps contain heat inside the cooking chamber. Less heat leakage means less temperature fluctuation and fuel consumption. Using a LavaLock gasket to reduce air leaks can improve heat retention by 25% or more in some cases.

How Long Does a LavaLock Gasket Last?

When properly installed, a LavaLock gasket will provide an exceptional service life of 3-5 years or longer. The high-quality materials withstand prolonged heat cycling without deterioration.

The gasket will not get rigid or compressed over time like cheaper options. As long as the cooker body remains structurally sound, the LavaLock will maintain its seal. Minimal maintenance like occasional cleaning is all that is required.

Eventually gaskets may need replacement if the cooker body warped over years of heating and cooling. But with proper care, a LavaLock gasket should outlast inexpensive alternatives 3-to-1 or better. Invest once in a gasket that will deliver years of flawless performance.

Can the LavaLock Gasket Be Used With Ceramic Grills Like the Big Green Egg?

Absolutely! In fact, LavaLock gaskets were originally designed for ceramic cookers like the Big Green Egg and Kamado Joe. The high-temp silicone withstands the extreme heat of ceramic grills better than the standard felt gasket.

For ceramic egg-style cookers, choose the 3/8” thick round gasket for the dome lid. Use the 3/8” or 1/4” flat gasket on the lower draft door. This seals the heat and smoke in for maximum efficiency and temperature control.

Many retailers offer custom kits with pre-sized gaskets to perfectly fit popular ceramic grill models. The LavaLock is an essential upgrade for serious ceramic cooker enthusiasts.

Does the LavaLock Gasket Come with Adhesive Backing?

LavaLock gaskets themselves do not have a self-adhesive backing. However, they are designed to be used with a high-temperature silicone adhesive for installation.

The adhesive backing helps bond the gasket firmly in place along its entire length. Using a flexible adhesive allows the gasket to be removed later if needed. Self-adhesive gaskets tend to lose bonding strength when exposed to high heat.

Applying adhesive also allows the gasket to conform to irregular surfaces by filling gaps. Squeeze-out of adhesive further enhances the seal. An adhesive tube is included with most LavaLock kits.

Is the LavaLock Gasket Waterproof?

The silicone material used in LavaLock gaskets provides excellent water resistance. The tight, flexible seal prevents water intrusion into the cooker when exposed to rain or humidity.

Steam created inside the cooker will also remain trapped thanks to the tight seal. This aids in moist smoking techniques where steam is desired to keep food from drying out. Cleaning is also simplified since the gasket will not absorb or retain water.

The LavaLock maintains its integrity when exposed to water or steam. Cheaper gaskets can become misshapen or degrade over time. Rest assured moisture will not compromise a LavaLock gasket.

Are There Reviews for the LavaLock Gasket?

With thousands of satisfied customers, LavaLock gaskets are highly reviewed across major online retailers. On Amazon alone, LavaLock products have over 1,000 positive reviews resulting in a 5-star overall rating.

Owners of major grill brands like Traeger, Camp Chef, and Big Green Egg praise the performance of LavaLock. The most common feedback is the improved temperature regulation and fuel efficiency. Reviews also cite the easy installation and long service life as benefits.

Professional barbecue resources like AmazingRibs.com also review and recommend LavaLock as a top-performing gasket. It consistently ranks as a “best upgrade” for smokers and grills. Based on crowdsourced reviews, LavaLock gaskets deliver measurable improvements in ease of use and results.

How Does the LavaLock Gasket Compare to Other Grill Gaskets?

LavaLock outperforms standard OEM gaskets in several key ways:

• Temperature Resistance – Rated to 600°F vs. ~300°F for rubber
• Seal Durability – Lasts for years vs. needing frequent replacement
• No Degradation – Stays flexible and tight vs. wearing out
• Waterproof – Repels moisture vs. absorbing water
• Easy Installation – Bonds with adhesive vs. pressure fitting only

While OEM gaskets are cheaper upfront, the LavaLock offers vastly superior longevity and performance. Upgrading to LavaLock is an investment that pays dividends over years of better cooking results and fuel efficiency.

What Thicknesses or Widths Are Available for the LavaLock Gasket?

LavaLock offers its gaskets in several sizes to suit different applications:

• 1/4” thick x 1/2” wide – Good for smaller smoker doors and thinner surfaces
• 3/8” thick x 5/8” wide – The most common size, good for most lids
• 3/8” thick x 3/4” wide – Provides wider sealing surface
• 1/2″ thick smoker rope – Sold by the foot for custom jobs

Many lid and door kits come with a combination of the 3/8” and 1/4” flat gaskets. The larger 3/8” size works well for most main lids while the 1/4” seals smaller doors and openings. Customize your setup with the right sizes to match each sealing surface.

Can I Replace an Old Gasket With a LavaLock Gasket?

In most cases, a LavaLock gasket can directly replace an existing worn out gasket. Many kits are purpose-designed for popular smoker and grill models for easy retrofitting.

Carefully measure the length and thickness of your current gasket to order the right LavaLock replacement. Remove any old adhesive before installation and thoroughly clean the surface.

If the original gasket is a thicker rope size, you may need to use the 1/2” LavaLock smoker rope and cut it to length. In some cases, very thin original gaskets may require “doubling up” LavaLock gaskets for the proper fit.

Does the LavaLock Gasket Help Reduce Smoke Leaks?

Absolutely! While smoke leakage often gets blamed on “leaky smokers,” the real issue is often a faulty door or lid seal. Smoke molecules are incredibly tiny and escape through the smallest gaps.

The tight, durable seal of a LavaLock gasket contains smoke effectively inside the cooking chamber. Less smoke escaping means smoke flavor infuses more efficiently into foods. You use less fuel for the same degree of smoking.

LavaLock gaskets excel at containing smoke, especially at low-and-slow temperatures where leaks are more pronounced with rigid gaskets. For optimal smoke flavor, a tight seal is a must.

Is the LavaLock Gasket Food Safe?

Yes, LavaLock gaskets are constructed from food-grade silicone that is FDA and NSF certified. When used according to instructions, it will not impart any chemicals, odors or tastes onto food.

The high-temperature silicone withstands heating cycles without emitting any harmful fumes. Always allow the gasket adhesive to fully cure before first use according to package directions.

As long as you install it properly, the LavaLock gasket will provide a clean, food-safe seal for exceptional results and peace of mind. Discard and replace gaskets that become excessively soiled or worn.

Does the LavaLock Gasket Come With a Warranty?

LavaLock stands behind their gaskets with a limited lifetime warranty. This covers defects in materials and manufacturing that would cause premature failure.

Normal wear and tear or damage from improper use is not covered. But when used as intended, the company will replace LavaLock gaskets that exhibit premature failure free of charge.

This demonstrates the manufacturer’s confidence in the quality and longevity of their products. Between the positive customer reviews and lifetime warranty, LavaLock gaskets deliver outstanding value for years of elite BBQ performance.

In Conclusion

For serious backyard barbecue cooks, proper heat and smoke retention are essential to producing competition-worthy results. An often overlooked but incredibly important factor is having a top quality gasket on smoker doors and lids.

LavaLock outperforms standard leaky OEM gaskets in every way. The high-temperature silicone construction withstands prolonged heat up to 600°F without burning or degrading. This maintains a tight seal that prevents smoke and heat escaping from your cooker.

Investing in a complete LavaLock gasket upgrade allows your smoker or grill to reach and hold target temperatures with less fuel. It enables better smoking with superior flavor infusion and moisture retention. And it does this all while resisting moisture, abrasion and wear for exceptional longevity.

So if you find yourself constantly battling temperature swings, smoke leakage and rising fuel bills, install a LavaLock gasket system. Inexpensive hardware store gaskets simply can’t compare to the proven performance and years of flawless sealing you’ll enjoy. Your cooking skills combined with LavaLock gaskets will produce barbecue that takes top honors on any culinary battlefield!